Product Description

Product Description

Our company’s ultra-precision high-speed ceramic ball bearings use Si3N4 ceramic balls as rolling elements and GCr15, 9Cr18 (Mo), Cr4Mo4V, and other alloy steel materials as ring materials to produce P2 and P4 level bearings. This can solve the problem of bearings being unable to be used normally under certain circumstances.

Advantages: high and low-temperature resistance, ultra-high speed, ultra-long life, acid and alkali corrosion resistance, dry friction without lubrication, impact resistance, insulation, etc.

High-precision silicon nitride (Si3N4) ceramic balls
Rolling element material: silicon nitride
Density:3.21-3.24
Modulus of elasticity: 308
HardnessHRC: 90-93
Anti-paste strength: 800
Compressive strength: 3400
Thermal expansion coefficient: 3.2
Thermal conductivity: 35
Maximum operating temperature: 1000ºC
Self-lubricating: Good
Poisson’s ratio:0.26
Excellent training ability: Good
Dimensional stability: Good

Cage
Cage material: phenolic bakelite
Cage performance: The silent effect is between metal and nylon materials, with a certain elasticity, lightweight, and certain anti-sliding and self-lubricating properties. Suitable for high-speed bearings, high acceleration and subtraction, etc.

 

Our Advantages

1. The density of silicon nitride ceramics is only 42% of bearing steel. It is light in weight and is of great significance in the aerospace field.
2. Silicon nitride ceramic balls have a small density, small centrifugal force, and high-speed rotation.
The bearing life during rotation is greatly improved.
3. Silicon nitride ceramic has high wear resistance and greatly improves bearing life.
4. Silicon nitride ceramic bearings can still work normally for a long time even if lubrication is lost, which greatly improves the safety and reliability of aerospace equipment.

 

Product Parameters

 

Application

1. Papermaking machinery, deceleration device, railway vehicle axle, rolling mill, roller gearbox
2. Crusher, vibrating screen, printing machinery, woodworking machinery
3. Various industrial reducer

 

Company Profile

Our existing products include high-precision silicon nitride (Si3N4) ceramic balls and ultra-precision ceramic bearings, with more than 60 varieties.

The ultra-precision ceramic bearings produced by the company are high-end bearings. They mainly produce angular contact ball bearings and deep groove ball bearings with an inner diameter of φ10-φ60mm. They can also produce bearings with special requirements, sliding bearings, and various customized non-standard bearings.

The accuracy levels of our products are divided into 3 levels: P4, P4A, and P2. The quality, performance, reliability, and service life of the bearings are equivalent to the physical bearings of the world’s top brands. The DmN value of grease-lubricated bearings can reach 2 million. When lubricated with oil, The DmN value can reach 2.6 million, and the limit revolution speed can reach 80,000 revolutions per minute. It is mainly used to replace imports and break the monopoly of imported bearings in the domestic high-end market.

 

Certifications

FAQ

1. Free Samples: contact us by email or trade manager, and we will send the free samples per your request.  
2. World-Class Bearing: We provide our customers with all types of indigenous bearing with world-class quality.
3. OEM or Non-Stand Bearings: Any requirement for Non-standard bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry. 
4. Genuine products With Excellent Quality: The company has always proved the 100% quality products it provides with genuine intent.
5. After-Sales Service and Technical Assistance: The company provides after-sales service and technical assistance per the customer’s requirements and needs.
6. Quick Delivery: The company provides just-in-time delivery with its streamlined supply chain.
7. Cost Saving: We provide long-life, shock-resistant, high-reliability bearings with excellent quality and better performance. It is resulting in increased cost savings.
8. Attending customer queries promptly: We believe that if customers are satisfied, it proves our worth. Customers are always given quick support.

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Contact Angle: 25°
Aligning: Aligning Bearing
Separated: Unseparated
Rows Number: Single
Load Direction: Radial Bearing
Material: Ceramic
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

ball bearing

Can you Provide Examples of Industries where Ball Bearings are Crucial Components?

Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:

  • Automotive Industry:

Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.

  • Aerospace Industry:

In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.

  • Industrial Machinery:

Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.

  • Medical Equipment:

In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.

  • Robotics and Automation:

Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.

  • Renewable Energy:

Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.

  • Marine and Shipbuilding:

Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.

  • Heavy Equipment and Construction:

In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.

  • Electronics and Consumer Appliances:

Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.

  • Oil and Gas Industry:

In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.

These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.

ball bearing

How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?

Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:

  • Size:

The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.

  • Load Capacity:

Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.

  • Precision:

Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.

  • Speed:

Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.

  • Friction and Efficiency:

Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.

  • Applications:

Miniature ball bearings find applications in various industries and sectors:

  • Electronics and Consumer Devices:

They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.

  • Medical and Dental Equipment:

Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.

  • Robotics and Automation:

Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.

  • Aerospace and Defense:

They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.

  • Optics and Instrumentation:

Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.

Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.

ball bearing

What are the Primary Benefits of Using Ball Bearings in Machinery and Equipment?

Ball bearings offer several primary benefits when used in machinery and equipment. Their design and functionality provide advantages that contribute to the efficient and reliable operation of various applications. Here are the key benefits:

  • Reduced Friction:

One of the primary benefits of ball bearings is their ability to minimize friction between moving parts. The rolling motion of the balls reduces the contact area and sliding friction, leading to smoother operation and less energy loss due to frictional heating.

  • Efficient Load Support:

Ball bearings are engineered to support both radial and axial loads, making them versatile for applications with multidirectional forces. This load-bearing capability allows machinery to handle different types of loads while maintaining performance and stability.

  • Smooth Rotation:

Ball bearings enable smooth and precise rotational movement. The rolling motion of the balls provides consistent motion with minimal resistance, ensuring that machinery operates smoothly and without jerks.

  • High-Speed Capability:

Due to their low friction and efficient rolling action, ball bearings are suitable for high-speed applications. They allow machinery and equipment to achieve and maintain high rotational speeds without excessive wear or heat buildup.

  • Reduced Wear and Maintenance:

The reduced friction in ball bearings leads to lower wear on components. This results in longer service intervals and reduced maintenance requirements, saving both time and maintenance costs.

  • Energy Efficiency:

By minimizing friction and reducing energy losses, ball bearings contribute to the overall energy efficiency of machinery. This is particularly important in applications where energy consumption is a concern.

  • Versatility:

Ball bearings come in various types, sizes, and configurations, allowing them to be used in a wide range of machinery and equipment. They can be customized to suit specific application requirements.

  • Reliability and Longevity:

Ball bearings are designed to withstand heavy loads and harsh operating conditions. Their durability and resistance to wear ensure reliable performance and an extended operational life.

  • Quiet Operation:

Ball bearings contribute to quiet machinery operation due to the smooth rolling motion of the balls. This is particularly important in applications where noise reduction is a consideration.

In summary, the primary benefits of using ball bearings in machinery and equipment include reduced friction, efficient load support, smooth rotation, high-speed capability, reduced wear and maintenance, energy efficiency, versatility, reliability, and quiet operation. These benefits collectively enhance the performance and longevity of machinery across various industries.

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editor by CX 2024-05-17